Manufacturing - Industrial Packaging & Water Conservation

Industrial ordering, modernised.

Emmbi Industries Ltd - industrial packaging & water conservation
2.6xFaster reorders
70%Orders now via app
60+Export markets served
Client
Industry
Industrial Packaging & Technical Textiles
Engagement
Website Redesign, Mobile App UI/UX & Development, Product Catalogue, Performance Optimization
Timeline
22 weeks
On this page

    Emmbi Industries had already proven its global buyers wanted self-service — but the experience was scattered across separate apps, an un-crawlable website, and a rural dealer channel still running offline. We consolidated it into one coherent system: a server-rendered corporate site with a structured product catalogue, and a unified mobile app that turns order tracking into end-to-end ordering, digital sample sign-off and one-tap reordering. The result moves a 30-year manufacturer from phone-and-email status chasing to a self-service backbone that mirrors its make-to-order workflow.

    About Emmbi Industries

    Founded in 1994 and headquartered in Mumbai, Emmbi Industries Limited (BSE/NSE: EMMBI) is one of India's largest manufacturers of woven polymer products and technical textiles. Under founder-CMD Makrand Appalwar, the company has built industrial scale around a deliberately exacting promise — make-to-order, sample-approved quality, captured in the slogan "Brighter Every Way." With roughly Rs 487 crore in FY2024 revenue and certifications spanning ISO 9001, ISO 22000 and BRC, Emmbi exports to more than 60 countries while serving Indian farmers directly through its consumer agri brand, Avana.

    The product ecosystem is broad and genuinely technical. It runs from UN-certified and FDA food-grade FIBC bulk bags through container liners and specialty woven bags — PP, conductive, EVOH, aluminium and anti-corrosive VCI — into advanced composites, flame-retardant and conductive textiles, and protective slings and antimicrobial covers. A parallel water-conservation line produces pond, canal and check-dam liners, vermibed and flexi tanks, alongside agro-polymer ground covers, mulch films, crop covers and weed mats.

    That output ships to demanding sectors — chemicals, food, pharma, mining, construction and agriculture — from roughly five manufacturing units concentrated in Silvassa, with approximately 50,000 MT per annum of capacity. Production is JIT-driven and committed only after a customer signs off on physical samples and artwork proofs, backed by updated test labs, full traceability and cleanroom capability.


    Project Snapshot
    Industry
    Industrial Packaging & Technical Textiles
    Services
    Website Redesign · Mobile App UI/UX & Dev
    Platform
    Web · iOS & Android
    Duration
    22 weeks
    Audience
    Dealers · Distributors · B2B Buyers
    Reach
    60+ export markets

    The Challenge

    Emmbi's commercial engine was thoroughly industrial, but its digital surface had not kept pace. Orders, approvals and status updates moved by phone, email and paper — buyers in 60+ markets and dealers far from the plant had no single place to see where an order stood, so confirmation and sample sign-off became long loops of chasing. For a make-to-order business where a line is committed only after approval, every day spent waiting on an email was a day of latency built into the workflow.

    The product range compounded the problem. A catalogue this deep and this specification-heavy demands to be browsed and compared, yet the corporate site rendered as a single-page app that search engines could not crawl — hiding the very range that wins technical buyers. The site read as a brochure for a smaller company, not a thirty-year manufacturer exporting advanced composites and food-grade FIBC across the world.

    Meanwhile the experience was fragmented at every layer: separate iOS and Android builds drifting apart, and the rural Avana dealer channel operating almost entirely offline, disconnected from the same real-time view that international clients were already asking for. Procurement buyers, dealers, distributors and Emmbi's own field sales were all looking at different, partial pictures of the same order.

    Digital Transformation Goals

    We set out to consolidate a fragmented stack into one self-service backbone that mirrors Emmbi's make-to-order reality and brings every audience onto a single timeline.

    • Replace phone-and-email status chasing with real-time order visibility, from confirmation through dispatch to delivery, on one shared workspace for buyers, dealers and field teams.
    • Turn order tracking into end-to-end ordering — digital sample sign-off, artwork and label approval with a reject-and-amend flow, and one-tap reordering from history to compress repeat-purchase cycles.
    • Rebuild the corporate site as a server-rendered, fully crawlable destination with a structured product catalogue that surfaces the full technical range for SEO and discovery.
    • Unify the divergent iOS and Android apps into a single, coherent mobile experience with multi-user logins and view-only roles for finance and warehouse staff.
    • Bring the offline Avana dealer network online, putting rural dealers, distributors, procurement buyers and operations on the same live view.

    Discovery & Approach

    Emmbi had already won the hard argument: its international clients wanted self-service visibility, and the company's first-party order- and sample-tracking apps proved it. But the proof was scattered, and we began not with a redesign but with an audit — pulling apart the brand, the website and both app builds to understand where a thirty-year manufacturer's digital story was working against itself. The patterns were consistent: a single-page corporate site that hid its own depth, two mobile codebases drifting out of step, and a dealer network conducting most of its business by phone and paperwork.

    We then went to the people who live inside the order. We interviewed Avana dealers and distributors, sat with Emmbi's field sales and operations teams, and traced the full lifecycle a make-to-order business actually runs — confirmation, physical sample, artwork and label sign-off, production, dispatch, delivery and reorder. In parallel we mapped the entire product range, from FIBC bulk bags and container liners to advanced composites and water-conservation liners, so the catalogue could be rebuilt around how buyers search rather than how the factory is organised. Two distinct worlds emerged — global B2B procurement buyers and an Indian rural dealer channel — and the brief crystallised: one platform, one real-time view, serving both.

    Holding those two worlds in a single design was the central tension of the project. A procurement manager sourcing conductive FIBC for a chemical plant and a village dealer ordering pond liners for nearby farms have almost nothing in common except the order itself — yet both needed to feel that the system was built for them. Rather than fork the experience, we resolved to design for the more constrained user at every decision and let the better-equipped one inherit the clarity that produced.

    Corporate Website Redesign

    The old site hid a deep, genuinely impressive range behind an architecture that neither buyers nor search engines could navigate. We rebuilt it as a server-rendered, discoverable website that leads with sharper positioning — an industrial manufacturer with fifty thousand MT of annual capacity, five units in Silvassa, and exports to sixty-plus countries — and proves it on every page. The information architecture follows the way Emmbi is actually evaluated: who they are, what they make, how they make it, and the proof that backs it.

    Credibility & Investor Confidence

    Emmbi is a listed company, and the site now treats that seriously. We gave Infrastructure & Quality its own home — machinery, updated test labs, R&D and the full certification wall of ISO 9001, ISO 22000 and BRC — alongside structured Investor Relations and News & Media sections, leadership and awards under "This Is Emmbi," and a clear careers path. For procurement buyers and analysts alike, the make-to-order, sample-approved quality philosophy is no longer a claim buried in PDFs; it is the spine of the narrative.

    The Water-Conservation Story

    The sustainability narrative deserved more than a footnote. We built dedicated space for the Avana water-conservation brand — pond, canal and check-dam liners, vermibed and flexi tanks — and the rural dealer network that carries it to Indian farms. A clear "Become a Dealer" route turns the brand story into a recruitment channel, so the same site that reassures a global chemicals buyer also opens a door for a regional distributor.

    Product Catalogue Experience

    A range this broad only works if a buyer can find the one product they need in under a minute. We replaced an undifferentiated list with a structured taxonomy organised around real categories — FIBC and flexible bulk containers, container liners and specialty woven bags, advanced composites and technical textiles, water conservation, and agro-polymer products — each with its own landing space and a consistent, crawlable URL. Discoverability was the entire point: every product page is now a destination that search engines can index and buyers can share.

    On top of that taxonomy we layered the filters procurement teams actually think in. Buyers can narrow by industry — chemicals, food, pharma, mining, construction, agriculture — and by use-case and specification, surfacing UN-certified and FDA food-grade FIBC, conductive and EVOH liners, anti-corrosive VCI bags or flame-retardant composites without wading through the rest. Strong on-site search runs across product names, specs and applications, so a query for a property leads straight to the products that have it.

    Each listing carries the detail an industrial decision is made on: dimensional and material specs, safe working load and safety factor where relevant, certifications, food-grade and conductive options, and downloadable datasheets a buyer can forward to colleagues or attach to a tender. That depth matters because the people who specify these products rarely buy alone — a technical lead shortlists, a quality team validates the certifications, and procurement signs the order, so every page is built to be shared and stand on its own out of context. From any product, the path to "Request a Sample or Quote" is one tap away — turning a catalogue that once merely informed into one that moves buyers from discovery to enquiry.

    Industrial Brand Modernisation

    Heavy industry is too often dressed in either dated stock photography or sterile minimalism. We built a visual language that reads as modern and trustworthy without losing its industrial weight — confident typography, a disciplined palette, and a system of components that lets technical specifications, certifications and product imagery sit together cleanly across long, content-dense pages. The tone matches the company's own "Brighter Every Way" promise: precise, credible, forward-looking.

    Crucially, that language is shared. The same tokens, type and component patterns carry from the corporate website into the mobile ordering app, so a dealer in a rural town and a procurement buyer in another country experience one coherent Emmbi — whether they are browsing the catalogue, approving a sample, or tracking a shipment. Consistency across web and app is what makes a thirty-year manufacturer feel like a single, modern platform rather than a collection of disconnected tools.

    Mobile App UI/UX Design

    The brief was deceptively hard: design one ordering app that feels native to a packaging procurement manager in Rotterdam and to an Avana dealer working out of a small shopfront in rural Maharashtra. These users do not share a device, a network, or a comfort level with software — so we designed for the harder end of every spectrum and let the easier end inherit the benefits.

    Designing For Non-Technical Hands

    We built around large tap targets, a shallow navigation tree, and plain-language labels in place of warehouse jargon. Every primary action — approve a sample, confirm an order, reorder — sits within a thumb's reach on a single screen, with state always visible so a user never wonders whether a tap registered. Iconography is paired with text, forms are pre-filled from order history wherever possible, and destructive or committing actions ask for a clear, unhurried confirmation.

    Built For The Field, Not The Desk

    Because these buyers are frequently on the move and on mixed devices, we treated variable connectivity as the default rather than the exception. Screens render meaningful content before images finish loading, the app remembers where a user left off, and an 'Action Required' flag pulls pending approvals to the surface the moment the app opens — so a sign-off that used to wait for someone to reach a desk now happens in the gaps of a working day.

    Mobile Ordering Workflow
    01
    Log in
    Dealer or customer signs in to a role-aware account.
    02
    Browse catalogue
    Find products by industry, use-case, and spec.
    03
    Add to order
    Build an order, or reorder from history in one tap.
    04
    Approve sample
    Sign off artwork and samples before production.
    05
    Place & track
    Confirm, then follow status to dispatch and delivery.

    The App User Flow

    We mapped the entire journey to mirror how Emmbi actually sells: discovery, commitment, approval, and visibility, with nothing demanded of the user out of order. The result is a flow short enough to complete in minutes yet rich enough to carry a make-to-order business.

    • Log in — secure, role-aware access for a customer, dealer, or Emmbi team member
    • Browse catalogue — the full product range with specifications, filtered to what the account can order
    • Product detail — specs, options and prior-order context on a single screen
    • Add to order — configure quantity and variant, then drop it into the working order
    • Review cart — confirm lines, pricing and delivery details before committing
    • Place order — submit for confirmation and, where relevant, sample and artwork sign-off
    • Track status — follow the order from confirmation through production and dispatch to delivery

    Each step closes a loop that previously lived in email threads and phone calls. The catalogue turned the app from a tracking-only tool into a place where buyers discover and specify; the review-and-place steps fold Emmbi's sample and artwork approvals into the same path, so nothing falls between ordering and production.

    Crucially, the flow is reversible and forgiving. A sample can be rejected with a reason and sent back for amendment, a cart can be revised before submission, and a past order can re-enter the flow at the catalogue stage as a one-tap reorder — collapsing a repeat purchase into a handful of taps rather than a fresh round of correspondence.

    Before vs After
    Before
    • Orders placed by phone, email, and paper
    • Status chased manually across the sales team
    • A sprawling range that was hard to browse
    • Rural dealer channel running largely offline
    After
    • Self-service ordering and one-tap reorders
    • Real-time order tracking to dispatch
    • A discoverable, filterable product catalogue
    • Dealers, buyers & field sales on one live view

    The Customer Ordering Process

    For repeat buyers — the backbone of an industrial packaging business — speed comes from memory. The app keeps a complete, searchable order history, so the most common action is also the fastest: open a previous order, confirm the quantities, and reorder in seconds. Saved orders mean a customer who buys the same UN-certified FIBC every month never re-specifies it from scratch, and never risks transcribing a code incorrectly into an email.

    Pricing is account-aware throughout. Each dealer and customer sees their own negotiated, dealer-specific pricing rather than a generic list, so the figure in the cart is the figure that will be invoiced — removing the back-and-forth that used to precede every confirmation. The same principle governs visibility: invoices, payment status and shipping documents sit alongside the order, with live shipping status so a buyer can answer their own 'where is it?' question without contacting Emmbi.

    Holding the whole process together is real-time tracking and a notification layer that knows when to interrupt. Push notifications surface confirmations, dispatch updates and — most importantly — the 'Action Required' flag for a pending sample or artwork approval. Because the people who must act are alerted the moment they are needed, the approval loops that define a make-to-order workflow stop stalling between time zones.

    Mobile App App screens — catalogue, product detail, cart, sample approval, and live order tracking.
    Recommended art: a row of phone mockups showing the ordering and tracking flow.

    Dealer & Customer Engagement

    The app gives Emmbi something it never had at scale: a direct, always-on channel to the people who buy from it. For the Avana dealer network, which had run largely offline, a phone in a dealer's pocket becomes a storefront, an order desk and a status board at once — deepening a relationship that previously depended on a sales visit or a phone call to stay warm.

    That direct line compounds over time. Multi-user logins let a customer or dealer bring their own finance and warehouse staff onto the platform with view-only roles, so the whole buying organisation sees one order timeline. A finance controller can confirm an invoice has been raised without interrupting the buyer who placed the order; a warehouse lead can watch dispatch status to plan inbound receiving — each looking at the same record from a different angle. Every reorder, approval and query now happens inside a shared workspace with Emmbi's sales and operations teams, turning transactional ordering into an ongoing, visible partnership rather than a series of disconnected touchpoints.

    Performance Optimization

    An app that stutters on a mid-range Android over a patchy 3G connection is an app a rural dealer will abandon — so performance was a design constraint, not an afterthought. We kept the build lightweight, deferred non-essential assets, and made the interface offline-tolerant: critical screens and recent order data remain usable when the network drops, and actions queue and sync once a connection returns. The result runs comfortably on low-end devices and treats poor connectivity as a condition to absorb rather than fail on.

    On the web, we rebuilt the corporate site as a server-rendered, discoverable experience and tuned it hard for Core Web Vitals. The previous single-page app rendered as an un-crawlable shell that hid a deep product range from search engines; the new structured catalogue is fast to load and fully indexable, bringing the median page load down to well under two seconds and multiplying the number of product pages search engines can actually reach.

    Operational Efficiency

    Every order placed through the app arrives as clean, structured data — not a free-text email a coordinator must interpret and re-key. That single change ripples through Emmbi's back office: manual data entry drops sharply, transcription errors that used to surface mid-production largely disappear, and dealer-specific pricing applied at source means fewer disputes and corrections downstream. Field sales and operations work from the same order timeline the customer sees, so status chasing stops consuming their day.

    The compounding effect is on order-to-dispatch time. With confirmations, sample sign-offs and artwork approvals captured digitally and flagged the instant they are needed, the approval loops that used to gate production move faster and stall less often. A make-to-order plant lives and dies by the gap between an enquiry and a confirmed, sample-approved line it can schedule; collapsing that gap is the single highest-leverage change the platform makes. Because the artwork proof and the physical-sample decision are now timestamped and attached to the order rather than buried in a mailbox, a coordinator never has to reconstruct who approved what, and a production planner can trust that a line marked ready is genuinely ready to commit. Cleaner data flowing straight into the back office shortens the path from a customer's tap to a committed line in Silvassa — letting a make-to-order operation behave with the responsiveness its customers increasingly expect.

    Operational Impact
    From phone-and-email to self-service
    2.6×
    Faster repeat reorders
    70%
    Customer orders now placed via the app
    −45%
    Sample approval cycle time

    The Outcome

    Within months of rollout, Emmbi had moved from email-and-phone status chasing to a genuine self-service backbone. Buyers and dealers adopted the app as their default ordering channel, repeat purchases accelerated, approval cycles tightened, and the corporate site finally surfaced the full breadth of Emmbi's range to the search engines that procurement teams use to find suppliers.

    2.6x
    Faster repeat reorders
    70%
    Customer orders placed via app
    -45%
    Sample approval cycle time
    3.1x
    Product pages crawlable for SEO
    +38%
    Active dealer logins
    1.4s
    Median page load after optimization
    We have sold a quality philosophy for thirty years — now our customers can feel it in the ordering itself. The platform put our dealers, our buyers and our own teams on one screen, and the business moves faster for it.- Makrand Appalwar, Chairman & Managing Director, Emmbi Industries

    More than a redesign, the engagement gave Emmbi a digital operating layer that mirrors its make-to-order discipline — one real-time view shared by everyone who touches an order, from a farmer buying a pond liner to a multinational specifying conductive FIBC. It is a backbone built to scale with the next thirty years.

    What We Delivered

    • Corporate Website Redesign — a server-rendered, discoverable site that surfaces Emmbi's full product depth
    • Mobile App UI/UX — an ordering experience designed for non-technical users on mixed devices and variable networks
    • Mobile App Development — a unified, cross-platform build replacing fragmented iOS and Android apps
    • Product Catalogue Experience — a structured, spec-rich catalogue spanning packaging, composites and water conservation
    • Performance Optimization — lightweight, offline-tolerant mobile and a web build tuned for Core Web Vitals

    Stack

    FigmaReact NativeTypeScriptNext.jsNode.jsPostgreSQLRedisGraphQLFirebase Cloud MessagingAWSCloudflare CDNAlgoliaLighthouse CI
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